Industrial Automation
 

Course Overview

1. Introduction to Industrial Automation

• What is Industrial Automation? Explore the definition, significance, and benefits of automation in industries.
• Evolution of Automation: From manual operations to Industry 4.0 and smart manufacturing.
• Key Components: Controllers, sensors, actuators, and communication systems.
• Lab: Introduction to Automation Components – Familiarization with sensors, actuators, and controllers.

2. Control Systems and Their Components

• Control System Fundamentals: Understanding open-loop and closed-loop control systems.
• Types of Control Systems: Overview of PID, PLC, and DCS.
• Sensors and Actuators: Working principles of temperature, pressure, level, and flow sensors; actuators like motors and valves.
• Lab: Setting Up Basic Control Loops – Implementing and testing open-loop and closed-loop control systems.

3. Programmable Logic Controllers (PLCs)

• PLC Basics: Introduction to PLC architecture and components.
• PLC Programming Languages: Ladder Logic, Function Block Diagram (FBD), Structured Text, and Sequential Function Charts.
• Hardware Configuration: Input/output modules, power supplies, and communication interfaces.
• Lab: Hands-On PLC Programming – Creating and testing basic control programs using Siemens, Allen-Bradley, or Mitsubishi PLCs.

4. Human-Machine Interface (HMI) and SCADA Systems

• HMI Design: Developing intuitive user interfaces for industrial operations.
• SCADA Systems: Architecture, functionalities, and applications in process monitoring and control.
• Data Acquisition and Reporting: Techniques for logging and analyzing process data.
• Lab: Building HMI/SCADA Applications – Designing and implementing basic HMI screens and SCADA systems using tools like Wonderware or WinCC.

5. Industrial Communication Protocols

• Introduction to Communication Protocols: Importance in automation systems.
• Common Protocols: Modbus, PROFIBUS, EtherNet/IP, OPC UA, and CAN bus.
• Wireless Communication in Industrial Automation: Overview of wireless technologies like Zigbee, Wi-Fi, and IIoT protocols.
• Lab: Configuring Communication Networks – Setting up and troubleshooting industrial communication protocols in lab settings.

6. Process Automation and Control

• Fundamentals of Process Control: Feedback loops, control strategies, and PID tuning.
• Advanced Process Control: Introduction to model predictive control (MPC) and multivariable control.
• Batch vs. Continuous Processes: Differences, benefits, and control methods.
• Lab: Tuning PID Controllers – Hands-on practice in tuning PID controllers for optimal process performance.

7. Robotics in Industrial Automation

• Introduction to Industrial Robotics: Types, kinematics, and applications in automation.
• Robot Programming: Using programming languages like RAPID (ABB), KRL (KUKA), and VAL3 (Stäubli).
• Robotics Applications: Material handling, assembly, welding, and packaging.
• Lab: Programming Industrial Robots – Writing and executing robot programs in a simulated or real robot environment.

8. Industrial Internet of Things (IIoT)

• Understanding IIoT: Role and architecture of IIoT in smart manufacturing.
• IIoT Devices and Sensors: Data collection from edge devices and sensors.
• Cloud Integration and Analytics: Connecting IIoT devices to cloud platforms for data analytics.
• Lab: Implementing IIoT Solutions – Setting up IIoT devices and configuring data flow to cloud platforms for real-time monitoring.

9. Safety and Cybersecurity in Automation

• Industrial Safety Standards: Overview of safety standards like IEC 61508 and ISO 13849.
• Functional Safety: Concepts of Safety Integrity Levels (SIL) and Safety Instrumented Systems (SIS).
• Cybersecurity: Protecting industrial control systems from cyber threats using firewalls, VPNs, and intrusion detection systems.
• Lab: Implementing Safety and Security Measures – Configuring safety relays and cybersecurity protocols in automation systems.

10. Advanced Topics in Industrial Automation

• Machine Vision Systems: Basics, image processing techniques, and applications in quality control.
• Artificial Intelligence in Automation:Integrating AI for predictive maintenance and process optimization.
• Digital Twin Technology: Creating digital replicas of physical assets for simulation and real-time monitoring.
• Edge Computing: Benefits and applications of edge computing in industrial automation.
• Lab: Applying Machine Vision – Implementing machine vision solutions for defect detection and quality assurance.

11. Capstone Project and Real-World Applications

• Comprehensive Project: Design and implement an end-to-end automated system integrating PLCs, HMI/SCADA, and IIoT technologies.
• Case Studies: Analysis of successful automation projects in industries like manufacturing, oil and gas, and utilities.
• Lab: Capstone Project Lab – Work on a real-world automation project to consolidate learning and demonstrate skills.

12. Certification Preparation and Career Guidance

• Exam Preparation: Mock tests, quizzes, and preparation tips for industry-recognized certifications.
• Certification Paths: Information on certifications such as Certified Automation Professional (CAP), Siemens S7, Rockwell Automation, and ISA Certified Control Systems Technician (CCST).
• Career Pathways: Guidance on roles like Automation Engineer, Control Systems Engineer, and Robotics Specialist, along with industry demand and trends.

Why Choose Tudemick's Industrial Automation Course?

• Comprehensive Curriculum: Covers all critical aspects of industrial automation, from foundational concepts to advanced technologies.
• Hands-On Labs: Extensive lab sessions provide practical experience with real-world tools and systems.
• Expert Instruction: LLearn from industry experts with hands-on experience in automation and control systems.
• Flexible Learning:Access the course online and learn at your own pace
• Career Advancement: Prepare for top certifications and advance your career in industrial automation.
• Placement Assistance: Receive guidance and support in securing job opportunities in automation through Tudemick’s network of industry partners.

Enroll in the Industrial Automation Certification Course Today

Equip yourself with the skills and knowledge to thrive in the field of industrial automation. Whether you are a beginner or an experienced professional, this course provides the practical experience and technical expertise needed to excel in automated systems.